高压气体驱动轻气炮毫秒级快开阀的设计与应用

Design and Application of Millisecond Rapid-Opening Valve for High Pressure Gas-Driven Light Gas Gun

  • 摘要: 快开阀是暂冲式风洞中常见的重要部件,其性能优劣直接影响风洞的性能指标。作为弹道靶超高速发射器之一的高压气体驱动轻气炮,是一种以单级或多级高压气体为驱动能源的超高速模型加载设备。高压气体驱动轻气炮的快开阀是一个锥形阀门,控制着气室内高压气体快速释放,要求实现毫秒级开启。本文研究了应用于高压气体驱动轻气炮的快开阀的设计技术,首先通过对快开阀的内弹道流场进行CFD仿真,分析阀体结构和阀门开启度对气炮内流场的影响规律,确保了快开阀理想的气流通道和阀门开启度设计。其次,建立了快开阀的动力学模型,通过动力学模型的数值仿真,研究了快开阀在不同工况下开启的加速度、速度和位移的运动学性能;通过多参数迭代开展了快开阀结构的优化设计。最后介绍了DN25和DN100毫秒级快开阀的二级轻气炮发射试验情况,试验获得了采用N2、He和H2三种不同气体在10~30 MPa驱动压力时快开阀开阀过程的阀体后压力曲线,测得DN25快开阀在30 MPa高压H2驱动时开启时间约1 ms,并实现了最高6.27 km/s的模型发射能力。

     

    Abstract: Rapid-opening valve is commonly found as an important component in impulse wind tunnel, and its performance can directly influence the tunnel’s performance index. As one of hypervelocity launchers used in ballistic range, the high-pressure-gas-driven gas gun is a typical hypervelocity accelerating facility which uses one- or multi- stage of high pressure gas as driven energy. The Rapid-opening valve of high-pressure-gas-driven gas gun is a conical valve which controls the fast release of the high pressure gas in the gas chamber, and it is required to realize the valve opening in several milliseconds. This paper studied the designing technology of Rapid-opening valve employed in high-pressure-gas-driven gas gun. First off, this work studies the interior flow in the assembly of gas chamber and Rapid-opening valve by using the CFD simulation methodology, then analyzed the impact laws of the structure and the opening rate of the valve on the interior flow, to make sure of an ideal design of interior gas corridor and opening rate of the valve. Second, this work developed the kinetic model of the Rapid-opening valve, and investigated the valve characteristics of the opening acceleration, speed and displacement under different loading conditions through numerical simulation of the kinetic model. The design optimization of the valve structure was carried out through the iteration of multiple parameters. The test applications of the millisecond Rapid-opening valves of DN25 and DN100 in two-stage light-gas guns was presented in the end. The tests measured the pressure curves behind the valve body during the opening processes when the gun was driven with three different gases of N2, He and H2 within the pressure range of 10~30 MPa. The test result shows that the opening time of the DN25 valve is about 1 ms when driven with H2 at the pressure of 30 MPa, and the gas-driven gun has developed the model launching capability up to 6.27 km/s.

     

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