Zhao Weiguo, Lu Weiqiang, Liu Zailun. Effects of balance holes diameter on cavitation characteristics of centrifugal pump under low flow rates[J]. Journal of Experiments in Fluid Mechanics, 2017, 31(5): 60-66. doi: 10.11729/syltlx20170067
Citation: Zhao Weiguo, Lu Weiqiang, Liu Zailun. Effects of balance holes diameter on cavitation characteristics of centrifugal pump under low flow rates[J]. Journal of Experiments in Fluid Mechanics, 2017, 31(5): 60-66. doi: 10.11729/syltlx20170067

Effects of balance holes diameter on cavitation characteristics of centrifugal pump under low flow rates

doi: 10.11729/syltlx20170067
  • Received Date: 2017-05-18
  • Rev Recd Date: 2017-07-25
  • Publish Date: 2017-10-25
  • In order to investigate the cavitation characteristics of low specific speed centrifugal pumps under low flow rates, rotation rate reduction IS80-50-315 centrifugal pump is taken as the experimental object, and a device is especially designed so as to replace the balance holes of different diameters. Cavitation characteristics were measured and analyzed at 0.4Qd, 0.5Qd, 0.6Qd, and 0.8Qd when the balance hole diameter is equal to 4, 6, 8, and 11mm. The results show that with the increase of the balance hole diameter, the pump head and its efficiency reduce. Both the torque-drop and head-drop curves of impellers with different balance hole diameters have the same shape of dropping and the torque-drop has obvious creeping change, with the corresponding break-down points occurring asynchronously under the low flow rate condition. It is caused by the rotor-stator interaction between the volute and the impeller. When the balance hole diameter increases under the same cavitation number condition, the head coefficient increase, the axial forces acting on impellers decrease and the anti-cavitation characteristics of centrifugal pump are enhanced. The slower the flow with the same balance hole diameter is, the harder the cavitation of centrifugal pump becomes. But the descent speed of the fluid pressure in the pump chamber of the centrifugal pump increases first and then decreases, the axial forces acting on impellers tend to flat and then increase sharply with the development of cavitation. In order to suppress cavitation and decrease the axial thrust, it is proposed that the most appropriate balance hole diameter is in the range of 6mm to 8mm.
  • loading
  • [1]
    付燕霞, 袁寿其, 袁建平, 等.叶片数对离心泵小流量工况空化特性的影响[J].农业机械学报, 2015, 46(004):21-27. http://www.cnki.com.cn/Article/CJFDTOTAL-NYJX201504005.htm

    Fu Y X, Yuan S Q, Yuan J P, et al. Effect of blade numbers on cavitating flow of centrifugal pump under low flow rates[J]. Transactions of the Chinese Society for Agricultural Machinery, 2015, 46(004):21-27. http://www.cnki.com.cn/Article/CJFDTOTAL-NYJX201504005.htm
    [2]
    Grist E. Cavitation and the centrifugal pump[M]. USA:Tarloy Francis, 1998.
    [3]
    李意民, 谢和平, 李江林, 等.离心叶轮入口流动的动力学描述[J].中国矿业大学学报, 1998, 27(2):132-134. http://www.cnki.com.cn/Article/CJFDTOTAL-ZGKD802.005.htm

    Li Y M, Xie H P, Li J L, et al. Dynamic description of flow in centrifugal impeller inlet[J]. Journal of China University of Mining & Technology, 1998, 27(2):132-134. http://www.cnki.com.cn/Article/CJFDTOTAL-ZGKD802.005.htm
    [4]
    Tan L, Zhu B S, Cao S L, et al. Cavitation flow simulation for a centrifugal pump at a low flow rate[J]. Chinese Science Bulletin, 2013, 58(8):949-952. doi: 10.1007/s11434-013-5672-y
    [5]
    Cheah K W, Lee T S, Winoto S H, et al. Numerical flow simulation in a centrifugal pump at design and off-design conditions[J]. International Journal of Rotating Machinery, 2007, Article ID 83641.
    [6]
    卢加兴, 袁寿其, 任旭东, 等.离心泵小流量工况不稳定空化特性研究[J].农业机械学报, 2015, 46(8):54-58. doi: 10.6041/j.issn.1000-1298.2015.08.009

    Lu J X, Yuan S Q, Ren X D, et al. Investigation of instabilities of cavitation at low flow rate of centrifugal pump[J]. Transactions of the Chinese Society for Agricultural Machinery, 2015, 46(8):54-58. doi: 10.6041/j.issn.1000-1298.2015.08.009
    [7]
    Dominik Lefor, Jan Kowalski, Boris Kutschelis, et al. Optimization of axial thrust balancing swirl breakers in a centrifugal pump using stochastic methods[C]. ASME 201412th International Conference, 2014 IB:FED SM2014-21262.
    [8]
    曹卫东, 张晓娣, 高一, 等.径向回流平衡孔低比转数离心泵空化性能研究[J].农业机械学报, 2012, 43(1):37-41. http://www.cnki.com.cn/Article/CJFDTOTAL-NYJX201201007.htm

    Cao W D, Zhang X D, Gao Y, et al. Cavitation performance of the low specific-speed centrifugal pump with radial reflux balance hole[J]. Transactions of the Chinese Society for Agricultural Machinery, 2012, 43(1):37-41. http://www.cnki.com.cn/Article/CJFDTOTAL-NYJX201201007.htm
    [9]
    黄绪, 鲁洪, 严敬.叶轮平衡孔机理分析与计算[J].机械, 2011, 38(9):23-25. http://www.cnki.com.cn/Article/CJFDTOTAL-MECH201109008.htm

    Huang X, Lu H, Yan J. Analysis and calculation on mechanics of balancing holes of centrifugal impellers[J]. Machinery, 2011, 38(9):23-25. http://www.cnki.com.cn/Article/CJFDTOTAL-MECH201109008.htm
    [10]
    牟介刚, 赵锦靖, 郑水华, 等.离心泵平衡孔位置对轴向力及外特性的影响[J].机械设计与制造, 2012, (6):173-175. http://www.cnki.com.cn/Article/CJFDTOTAL-JSYZ201206066.htm

    Mou J G, Zhao J J, Zheng S H, et al. The influence of balance hole position of centrifugal pump on axial force and external characteristics[J]. Machinery design & manufacture, 2012, (6):173-175. http://www.cnki.com.cn/Article/CJFDTOTAL-JSYZ201206066.htm
    [11]
    关醒凡.现代泵理论与设计[M].北京:中国宇航出版社, 2010:101-102.

    Guan X F. Modern pumps theory and design[M]. Beijing:China Water Aerospace Press, 2010:101-102.
    [12]
    刘在伦, 孙雨, 王东伟, 等.离心泵泵腔流道液体泄漏量试验与计算方法[J].农业机械学报, 2015, 46(6):97-101. doi: 10.6041/j.issn.1000-1298.2015.06.015

    Liu Z L, Sun Y, Wang D W, et al. Experiment and calculation method of fluid leakage in flow passage of pump chamber on centrifugal pump[J]. Transactions of the Chinese Society for Agricultural Machinery, 2015, 46(6):97-101. doi: 10.6041/j.issn.1000-1298.2015.06.015
    [13]
    刘在伦, 李琪飞.水力机械测试技术[M].北京:中国水利水电出版社, 2009.

    Liu Z L, Li Q F. Test technique of hydraulic machinery[M]. Beijing:China Water & Power Press, 2009.
    [14]
    刘在伦, 王东伟, 侯祎华, 等.离心泵泵腔和平衡腔液体压力试验与计算[J].农业机械学报, 2016, 47(8):42-47. doi: 10.6041/j.issn.1000-1298.2016.08.007

    Liu Z L, Wang D W, Hou Y H, et al. Experiment and calculation of fluid pressure in pump chamber and balance cavity of centrifugal pump[J]. Transactions of the Chinese Society for Agricultural Machinery, 2016, 47(8):42-47. doi: 10.6041/j.issn.1000-1298.2016.08.007
    [15]
    刘在伦, 石福翔, 王仁忠, 等.叶轮平衡孔直径对离心泵水力性能的影响[J].兰州理工大学学报, 2016, 42(6):57-61. http://www.cnki.com.cn/Article/CJFDTOTAL-GSGY201606012.htm

    Liu Z L, Shi F X, Wang R Z, et al. Influence of impeller balancing hole diameter on hydraulic performance of centrifugal pump[J]. Journal of Lanzhou University of Technology, 2016, 42(6):57-61. http://www.cnki.com.cn/Article/CJFDTOTAL-GSGY201606012.htm
    [16]
    孔繁余, 高翠兰, 张旭锋, 等. PBN65-40-250型屏蔽泵轴向力平衡计算及其试验[J].农业工程学报, 2009, (5):68-72. http://www.cnki.com.cn/Article/CJFDTOTAL-NYGU200905015.htm

    Kong F Y, Gao C L, Zhang X F, et al. Computation and experiment for axial force balance of canned motor pump PBN65-40-250[J]. Transactions of the CSAE, 2009, (5):68-72. http://www.cnki.com.cn/Article/CJFDTOTAL-NYGU200905015.htm
    [17]
    闻苏平, 胡小文, 王军, 等.旋转圆盘系统过流速度场叠加的研究[J].工程热物理学报, 2009, (1):57-60. http://www.cnki.com.cn/Article/CJFDTOTAL-GCRB200901017.htm

    Wen S P, Hu X W, Wang J, et al. Investigation on superposed flow field in rotation disk system with forced through flow[J]. Journal of Engineering Thermophysics, 2009, (1):57-60. http://www.cnki.com.cn/Article/CJFDTOTAL-GCRB200901017.htm
    [18]
    严俊峰, 陈炜, 蒲光荣.叶轮盖板侧的流动对离心泵泄漏量的影响[J].火箭推进, 2007, 33(3):20-25. http://www.cnki.com.cn/Article/CJFDTOTAL-HJTJ200703005.htm

    Yan J F, Chen W, Pu G R. The effect of flow in the impeller shroud on the leakage rate in a centrifugal pump[J]. Journal of Rocket Propulsion, 2007, 33(3):20-25. http://www.cnki.com.cn/Article/CJFDTOTAL-HJTJ200703005.htm
    [19]
    苏永生, 王永生, 段向阳.离心泵空化试验研究[J].农业机械学报, 2010(3):77-80. http://youxian.cnki.com.cn/yxdetail.aspx?filename=XAJT20170822002&dbname=CAPJ2015

    Su Y S, Wang Y S, Duan X Y. Cavitation experimental research on centrifugal pump[J]. Transactions of the Chinese Society for Agricultural Machinery, 2010(3):77-80. http://youxian.cnki.com.cn/yxdetail.aspx?filename=XAJT20170822002&dbname=CAPJ2015
    [20]
    董玮, 楚武利.平衡孔直径对离心泵性能及平衡腔压力的影响[J].农业机械学报, 2015, 46(6):73-77. doi: 10.6041/j.issn.1000-1298.2015.06.011

    Dong W, Chu W L. Influence of balance hole diameter on performance and balance chamber pressure of centrifugal pump[J]. Transactions of the Chinese Society for Agricultural Machinery, 2015, 46(6):73-77. doi: 10.6041/j.issn.1000-1298.2015.06.011
    [21]
    Cao W D, Dai X, Hu Q X. Effect of impeller reflux balance holes on pressure and axial force of centrifugal pump[J]. Journal of Central South University, 2015, (05):1695-1706. doi: 10.1007/s11771-015-2688-2
    [22]
    施卫东, 李启锋, 陆伟刚, 等.基于CFD的离心泵轴向力计算与试验[J].农业机械学报, 2009, 40(1):60-63. http://www.cnki.com.cn/Article/CJFDTOTAL-NYJX200901014.htm

    Shi W D, Li Q F, Lu W G, et al. Estimation and experiment of axial thrust in centrifugal pump based on CFD[J]. Transactions of the Chinese Society for Agricultural Machinery, 2009, 40(1):60-63. http://www.cnki.com.cn/Article/CJFDTOTAL-NYJX200901014.htm
    [23]
    Godbole V, Fatil R, Gavade S S. Axial thrust in centrifugal pump-experimental analysis[C]. 15th International Conference on Experimental Mechanics, Porto/Portugal. 2012:22-27.
    [24]
    沙玉俊, 刘树红, 吴玉林, 等.平衡孔对高温高压离心泵性能的影响研究[J].水力发电学报, 2012, 31(6):259-264. http://www.cnki.com.cn/Article/CJFDTOTAL-SFXB201206044.htm

    Sha Y J, Liu S H, Wu Y L, et al. Influence of balancing holes on performances of the high-temperature and high-pressure centrifugal pump[J]. Journal of Hydroelectric Engineering, 2012, 31(6):259-264. (in Chinese) http://www.cnki.com.cn/Article/CJFDTOTAL-SFXB201206044.htm
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(9)

    Article Metrics

    Article views (334) PDF downloads(24) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return