暂冲式高超声速风洞快响应TSP测热技术

Heat flux measurement technology using fast-responding TSP in an intermittent hypersonic tunnel

  • 摘要: 温敏涂料(Temperature-Sensitive Paint, TSP)是一种全场温度光学测量技术,随着涂料响应速度的提升与热流密度反演方法的进步,TSP在高超声速气动热测量领域展现出巨大应用潜力。然而现有TSP热流密度反演方法在暂冲式高超声速风洞实验的应用中面临导热模型失效、涂层参数估计不准等问题,热流密度测量精度较低。对此,本文提出了一种基于一维双层有限大平板导热模型的热流密度反演方法,利用原位传感器测量数据,通过数值迭代方式标定涂层与基层参数,并根据参数标定结果将TSP温度时序反演至热流密度时序。该方法可显著提升暂冲式高超声速风洞快响应TSP测量中热流密度反演的精度和鲁棒性。本文首先探究了迭代参数数量、迭代初值、迭代区间和涂层厚度不均匀性对热流密度反演精度的影响,优选了一种六参数标定方案;随后,在马赫数为6的暂冲式高超声速风洞中开展压缩拐角实验,验证了上述方法的可行性与优势。实验结果表明,使用本文方法反演得到的TSP热流密度结果与传感器测量结果吻合度高,稳态热流密度偏差小于0.15 kW/m2

     

    Abstract: Temperature-Sensitive Paint (TSP) is an optical measurement technique for full-field temperature measurement. Via the improvement of the paint response speed and the progress of the heat flux inversion method, TSP shows great potential for applications in the field of hypersonic aerothermal measurements. However, the existing TSP heat flux inversion methods are faced with problems such as the failure of thermal conductivity model and the inaccuracy of coating parameters estimation when applied to the intermittent hypersonic tunnel, resulting in low accuracy of heat flux determination. This paper has proposed a heat flux inversion method based on the one-dimensional double-layer finite base thermal conduction model. The parameters of the coating and base layers are calibrated numerically iteratively using in-situ gauge data, and the TSP temperature histories are further inverted to the heat flux histories according to the in-situ calibration results of parameters. This method can significantly improve the accuracy and robustness of heat flux inversion in fast TSP measurement conducted in the intermittent hypersonic tunnel. In this paper, the effects of the number of iteration parameters, initial iteration values, time range of iteration and coating thickness non-uniformity on the accuracy of heat flux inversion are investigated, and a six-parameter calibration scheme is established. Subsequently, the feasibility and advantages of the proposed method are validated based on the compression corner experimental data obtained in the Mach-6 intermittent hypersonic tunnel. The experimental results show that the TSP heat flux results obtained by the proposed method are in good agreement with the heat flux gauge results, and the deviation of the steady-stage heat flux is less than 0.15 kW/m2.

     

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