宽温域六分量高精度低温天平研制与应用

Development and application of a six-component high precision cryogenic balance in wide temperature range

  • 摘要: 应变天平是风洞测力试验中气动力测量的关键设备。为解决飞行雷诺数下气动特性准确预测问题,精确测量宽温域条件下作用在模型上的气动力是低温风洞的关键试验技术之一。针对低温风洞宽温域、长时段、高精度的测力试验需求,在广泛调研国外低温天平研制技术的基础上,紧盯国产大飞机高雷诺数试验应用急需,研制了我国首台应用于全模高雷诺数试验的宽温域六分量高精度低温应变天平。针对该天平特点、研制难点和关键技术,提出了低温天平设计优化方法和准则,发展了基于CAE热固耦合的有限元仿真预测方法。完成了首台低温天平常温至110 K温域典型温度点校准,综合校准误差优于0.1%水平。宽温域内典型低温测力试验表明,新研制的高精度低温应变天平工作稳定,气动力测值可靠,规律合理,建立的低温天平研制技术将为我国先进飞行器雷诺数效应研究提供有力支撑。

     

    Abstract: Strain gauge balance is a pivotal equipment for aerodynamic force measurement in wind tunnel force tests. In order to accurately predict aerodynamic characteristics under flight Reynolds number, accurate measurement of aerodynamic forces on the model is one of the key test technologies in cryogenic wind tunnels. In response to the demand for high-precision force measurement tests in cryogenic wind tunnels over a wide temperature range and a long period of time, focusing on the urgent need of high Reynolds number test application of domestic large aircraft, we have developed a high-precision six-component rear sting cryogenic balance for full modes in high Reynolds number tests based on extensive investigation of foreign cryogenic balance development technologies. According to the characteristics, difficulties and key technologies of cryogenic balances, optimization methods and criterion of cryogenic balance design are put forward, and the simulation prediction method of cryogenic balance based on CAE thermo-solid coupling is developed. The first cryogenic balance has completed the calibration of typical temperature points from normal temperature to 110 K, and the comprehensive calibration error is better than 0.1%. The typical cryogenic force measurement test in a wide temperature range shows that the newly developed cryogenic balance works stably, the aerodynamic force measurement is reliable and the law is reasonable. The established cryogenic balance development technologies will provide strong support for the research of Reynolds number effect of advanced aircraft in China.

     

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