运载火箭多余度FADS系统设计与风洞试验研究

Design and wind tunnel investigation of a redundant flush air data sensing system for launch vehicles

  • 摘要: 运载火箭的姿态控制与导航精度高度依赖大气数据的精准获取。嵌入式大气数据系统能通过测量火箭头部表面压力分布映射关键大气数据,但在复杂飞行环境中易因表面测压孔到传感器的压力传递管路堵塞引发大气数据测量和飞行控制故障,需要建立实时压力传递故障识别及大气数据多余度设计以提高运载火箭飞行控制的可靠性。针对球头双锥类火箭模型开展研究,通过风洞标定试验建立压力数据库,结合卡尔曼滤波算法开展大气数据解算。并基于卡方分布原理设计故障检测与识别算法,建立“解算-检测-识别-隔离-表决”全流程闭环多余度架构,最后辅以离线仿真与在线风洞试验验证。结果表明,卡尔曼滤波算法在亚声速小迎角工况下迎角解算精度 < 0.105°,马赫数解算精度 < 0.0165;离线仿真验证证明多余度FADS系统可精准检测定位单点及多点故障,故障识别隔离前后多余度FADS系统迎角解算精度波动 < 0.023°,马赫数精度波动 < 0.01;在线风洞验证试验模拟单点故障情况下,多余度FADS系统依托100Hz输出频率可实时故障检测识别与多余度高精度解算输出,迎角解算精度 < 0.08°、马赫数解算精度 < 0.0067。该研究为运载火箭FADS系统在复杂飞行环境中故障容错能力与可靠性提升提供了工程参考与试验支撑。

     

    Abstract: The attitude control and navigation accuracy of launch vehicles highly depends on the accurate acquisition of atmos-pheric data. The Flush Air Data Sensing System (FADS) can map key atmospheric data by measuring the pressure distribution on the launch vehicle's nose surface. However, in complex flight environments, blockages in pressure transmission pipelines from surface pressure taps to sensors may easily cause failures in atmospheric data meas-urement and flight control. Thus, it is necessary to establish real-time pressure transmission fault identification and atmospheric data redundancy design to enhance the reliability of launch vehicle flight control.Research was con-ducted on a launch vehicle model with a spherical nose and double cone configuration. A pressure database was built via wind tunnel calibration tests, and atmospheric data calculation was performed using the Kalman filter algo-rithm. Moreover, a fault detection and identification (FDI) algorithm was designed based on the chi-square distribu-tion principle, and a full-process closed-loop redundancy architecture of "calculation-detection-identification-isolation-voting" was established, with verification supported by offline simulations and online wind tunnel tests.The results show that: under subsonic conditions with small angles of attack (AoA), the AoA calculation accuracy of the Kalman filter algorithm is < 0.105°, and the Mach number (Ma) calculation accuracy is < 0.0165; offline simulations confirm that the redundant FADS can accurately detect and locate single-point and multi-point faults, with the fluctu-ation of AoA calculation accuracy < 0.023° and Ma accuracy < 0.01 before and after fault identification and isolation; in online wind tunnel tests simulating single-point faults, the redundant FADS achieves real-time fault detec-tion/identification and high-precision redundant calculation output at a 100Hz frequency, with AoA calculation accu-racy < 0.08° and Ma calculation accuracy < 0.0067. This study provides an engineering reference and experimental support for improving the fault tolerance and reliability of launch vehicle FADS in complex flight environments.

     

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