应变天平热机耦合温度效应响应机理仿真分析

simulation analysis of the response mechanism of thermo-mechanical coupling temperature effect in strain gauge balance

  • 摘要: 应变天平是风洞试验中广泛应用的空气动力测量装置。温度梯度载荷引起的天平热结构变形所产生的温度效应,是天平测量不确定度的重要隐秘来源之一。基于有限元方法,获取了天平的仿真校准公式,模拟了天平在温度梯度载荷和机械载荷综合作用下的应变响应,深入分析和研究了天平热机耦合机制。研究结果表明,仅施加温度梯度工况时,天平热结构变形对天平各分量测量影响非常微小;而在同时施加温度梯度载荷和机械载荷的工况下,X分量受到的影响最大(达到了设计量程的0.16%),而其他分量基本未受到影响。地面实验结果与仿真分析结果量级基本一致。热机耦合温度效应的本质在于:温度梯度载荷引起的热结构变形与机械载荷引起的机械变形相互作用,对天平轴向力的测量不确定度产生了一定影响。本研究不仅识别了天平轴向力测量不确定度的来源,还为建立应变天平热−机耦合温度效应修正策略奠定了理论基础。

     

    Abstract: Strain-gauge balances are widely employed in wind tunnel tests for aerodynamic force measurements. The temperature effect, originating from the thermal structural deformation induced by temperature gradient loading, constitutes a significant yet often overlooked source of measurement uncertainty. Using the finite element method, this study establishes a simulated calibration formula for the balance and analyzes its strain response under combined temperature gradient load and mechanical loads. The thermomechanical coupling mechanism is systematically investigated. Results indicate that under pure temperature gradient loading, the resulting thermal deformation exerts a negligible influence on all components of the balance. In contrast, under simultaneous temperature gradient and mechanical loading, the X component exhibits the largest deviation, reaching 0.16% of its design range, while other components remain largely unaffected. Ground test results align well with the simulation trends. The essence of the thermo-mechanical coupling temperature effect lies in the interaction between thermal structural deformation caused by temperature gradient loading and mechanical deformation caused by mechanical loadings, which has a certain impact on the measurement uncertainty of the axial force of the balance. This study not only identifies the sources of measurement uncertainty in the axial force of the balance, but also lays a theoretical foundation for establishing a correction strategy for the thermo-mechanical coupling temperature effect of the strain balance.

     

/

返回文章
返回